Cement Manufacturing Plant
- Capacity: 100-10000 tpd
- Equipment: cement crusher, convey equipment, preheater, cement rotary kiln, etc.
The cement manufacturing plant is a plant that produces cement. The main product is cement which is widely used for architecture, roads and bridges. We offer a series of solution for cement manufacturing plant and related equipment.
AGICO group is a cement manufacturing plant supplier with 20+ years of experience, and we are committed to providing solutions for the cement industry. We can provide different production capacity requirements. We can also provide installation services, and our factory is responsible for on-site guidance of the test machine, please feel free to contact us!
cement manufacturing process
STEP1: raw material preparation
- Crushing: In the process of cement production, raw materials should be broken. Limestone is the most common and most used raw material. The crusher is important in cement production because mining after the particle is larger and hard.
- Raw material pre-homogenization: Homogenization adopts stacking and taking technology and makes raw materials the initial homogenization. It makes the raw material yard have two functions: storage and homogenization.
- Raw material homogenization
Material is mixed with air, the raw material powder is discharged downward due to the influence of gravity, as far as possible the surface of the multi-layer material is cut off so that it is fully mixed.
STEP2: clinker calcination
- Preheating decomposition: Raw materials are used in the preheater for the preheating and partial decomposition. This puts the gas in the accumulation state in the heat transfer process of the kiln. The raw materials can be fully mixed with the hot gas in the kiln, which increases the contact area of the gas material. This has high heat exchange efficiency. It improves the production efficiency of the kiln system and reduces the heat consumption of clinker firing.
- Firing: In the production process, the fuel is sprayed from the kiln head and burned in the kiln to give off heat. The heat is transferred to the material through flame radiation, hot gas convection, kiln brick conduction, etc. Accompanied by a slowly rotating kiln body, Raw materials enter the kiln from the high end and move to the low back. In this process, high-temperature heating generates chemical and physical reactions and finally forms the clinker.
STEP3: cement grinding
Cement grinding is the final process of cement manufacturing. It grinds the cement clinker powder to the appropriate particle size to increase the hydration area, accelerate the hydration rate, and meet the requirements of cement slurry condensation and hardening.
Cement Making Machine
Cement Crusher
Crushers are an essential part of the material handling process. It is mainly used to crush the raw materials into proper-sized particles. They can be classified based on crushing action and the size of the particles they produce: Jaw crusher, cone crusher, impact crusher, hammer crusher.
Preheater
The cement preheater is also called a cyclone preheater. It can use the heat of the cement rotary kiln. This could increase the heat exchange rate and reduce energy consumption. It also reduces the land area of the burning equipment.
Cement Rotary Kiln
A cement rotary kiln is also known as a cement kiln. It is mainly used for calcining cement clinker. The equipment is composed of a cylinder, a supporting device, a supporting device with a stop wheel, a transmission device, a lubricating device, a movable kiln head, a sealing device at the end of the kiln, etc. The rotary kiln has a simple structure and operation is reliable. So it is easy to automatic production process control.
Cement Cooler
The clinker cooler is an equipment that is used for cooling cement clinker. The function is to reduce high-temperature clinker to a suitable temperature through different technologies for subsequent processing and storage. The main cement cooler includes a single-tube cooler, multi-tube cooler, and grate cooler.
Cement Mill
The cement mill is also called the cement grinding mill. It is used to grind material after clinker production. Grinding quality could make up for deficiencies in clinker quality in this process. So the cement grinding mill can increase the cement quality. It is classified: as cement ball mills, roller presses, and vertical roller mills.
The Advantages Of AGICO Group
Company strength
AGICO has its own large spare parts processing base, so it can provide any parts, electric control cabinets, oil stations, etc. This completely solves the trouble of customers running around to buy supporting equipment.
One-stop service
We provide cement production line process design, civil construction, complete sets of equipment, installation and commissioning, technical services, and project general contracting.
Quality management
In terms of quality management, we strictly ensure that every product meets international standards through physical and chemical tests.
Free customization
We can determine and customize the machine according to customer requirements.
cement plant cost
The budget of the cement plant involves many aspects to ensure the smooth construction and operation of the cement plant including capital expenditure budget, production cost budget, investment construction budget, etc.
| Project cost | Estimated cost（dollar） |
|---|---|
| raw material batching station | 70-80 |
| coal prehomogenization yard | 100-110 |
| raw material grinding and waste gas treatment | 350-400 |
| rotary cement kiln | 700-800 |
| pulverized coal preparation system | 180-200 |
| clinker storage and transportation | 230-250 |
| total | 1630-1840 |
Types Of Cement Production Line
