cement clinker plant for sale
A cement clinker plant is a cement industrial production system centered on the new dry process technology. Limestone and other raw materials are mixed in the appropriate proportion to form raw materials for production by crushing, homogenizing, calcining, and other processes. It is calcinated to the point of partial or complete melting. And after cooling, it is transformed into cement clinker.
AGICO GROUP offers cement clinker plant, capacity from 100-10000tpd. The cement clinker production line provided by AGICO has the characteristics of low consumption and high energy efficiency.
process of cement clinker plant
step 1
Pre-heating and decomposition: the raw material enters the preheater and is preheated by high-temperature gas. And a partial decomposition reaction occurs. This step helps to reduce energy consumption in the calcination process.
step 2
Calcination: after pre-heating, the raw material enters the rotary kiln to calcinate. In the rotary kiln, the raw material will undergo calcination due to the temperature. The carbonate will further decompose rapidly and undergo a series of solid-phase reactions. Thus, get the core mineral in the cement clinker. With the temperature of the materials gradually rising, this mineral could gradually turn into a liquid state, and subsequently undergo complex chemical reactions, resulting in the formation of a large amount of clinker. When the clinker is calcinated, the temperature could gradually reduce.
step 3
Cooling: after calcining, the clinker needs to cool. At this point, the cement clinker cooler will play a crucial role. It could efficiently cool the hot clinker discharged from the rotary kiln to a suitable temperature that is within the range that the downstream conveyors, storage tanks, and cement mills can handle. At the same time, this cooler could recover sensible heat from high-temperature clinker. Thus increasing the heat efficiency of the entire system, and further increasing the quality of clinker.
we can offer service for cement clinker plant
AGICO GROUP not only provides high-efficiency and reliable cement clinker production equipment, but also provides customers with a complete set of solutions covering project design, equipment manufacturing, installation and commissioning, as well as after-sales maintenance. This helps customers reduce investment cost and achieve high capacity and sustainable development.
Project design
We take advantage of overall planning of the production line scheme, process flow design, electrical automation design, and civil construction drawing design, etc. This ensures compliance with ultra-low emission standards and production requirements.
Provide equipment
Including main equipment of production line (such as the exhaust gas treatment system at the top of the cement kiln and the SCR denitrification device), supporting equipment (dust removal and noise reduction system, sewage treatment system), and material purchase, need to meet environmental protection and production requirements.
Factory building
Including factory building and plant area construction, equipment installation and commissioning, pipeline construction, and trial operation commissioning, it needs to finish renovation or construction of tasks within the stipulated time frame.
Trial operation and debugging
We take advantage of overall project commissioning, ensuring stable running of the production line. The NOx emissions are below 50mg/Nm³, and the dust concentration is kept within 10mg/m³.
Additional service
Part of the project includes personnel training, maintenance guide, and acceptance service to ensure the project can operate stably and continuously after its completion.
cement clinker plant equipment
rotary kiln
AGICO rotary kiln overcomes traditional equipment, which has a temperature that is not easy to control, product quality is not stable, high energy consumption, and strict environmental pollution. The quality of the final product is good, and production is high. It is suitable for large-scale production. And the equipment is simple. It has good sealing performance.
preheater
AGICO suspended preheater achieves rapid heat transfer through gas-solid suspension heat exchange. It integrates functions of dispersion, heat exchange, and separation. Its core structure is multi-stage cyclone preheater units. It increases heat transfer efficiency and the production capacity of the kiln. It has the advantages of low maintenance costs and a small floor area.
cooler
AGICO multi-tube spiral combined cement cooler is a novel equipment for cooling the cement after it leaves the mill and before it is stored. Its work principle is similar to that of a traditional cooler. But it has the characteristic of small size and low energy consumption. This equipment adopts internal circulation cooling water. It is not only a friendly environment, but also a simpler process, transportation, and operation control process.
cyclone dust collector
AGICO The cement cyclone dust collector adopts a more reasonable cylinder diameter, inlet shape, and exhaust pipe depth. It efficiently reduces internal vortex turbulence and energy loss. It makes the main vortex more stable and more powerful, greatly increasing the ability to capture fine dust.
advantags of cement clinker plant
high efficiency production process
This cement clinker production line adopts a dry process, including six key steps: raw material crushing, grinding, mixing, preheating and decomposition, firing, and cooling. Each step is equipped with high-precision and low-energy-consuming equipment, ensuring the efficiency and stability of production.
Significant energy conservation and environmental protection
The cement clinker production line is equipped with PLC control system，achieving the maximum utilization of energy， greatly reduce energy consumption. At the same time, it reduce environment pollution.
Capable of handling various fuels
The cement clinker production line could be compatible with various types of coal, including bituminous coal and anthracite. At the same time, it supports the blending of non-fossil fuels such as RDF. RDF raw material includes domestic garbage, industrial waste residue, construction waste, etc. This efficiently expands fuel resources.
high efficiency production process
The cement clinker production line could be flexibly configured from 100 to 10,000 tpd according to customer requirements. It could meet all sizes of enterprises, from small to large. In addition, it could be expanded in stages. You could set up a small production line, which then could be upgraded and expanded in the future.
application of cement clinker
Cement clinker is a key intermediate product in the production of various cement. It could widely used for construction, transportation, infrastructure and special engineering. It is not only the main raw material for residential, commercial and industrial buildings, but also a core material for bridges, roads, tunnels, water conservancy and marine engineering projects
why choose us
One-stop service
We take advantages of full- process service from design, equipment purchase, construction to production, until your production line reaches standard and is in full operation.
Advanced tchnology
We adopt the most advanced rotary kiln, preheater, and cooler. They are specifically designed to achieve low energy consumption and high output efficiency.
Global service network
We offer on-site installation guidance, after-sales support, spare parts supply and remote technical assistance to ensure the smooth operation of the factory.
Customized engineering services
We could customize the production line , capacity from 100-10000 tpd, which is not only suitable for small-scale cement plants, but also suitable for large-scale industrial projects.
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