Integrated Cement Plant

Introduction of integrated cement plant

The integrated cement plant refers to a factory with a variety of production capacity and technical levels, that could produce different types and specifications of cement products. This type of cement plant has usually advanced processes and equipment. This could meet different customer’s needs.

process of integrated cement plant

STEP 1: Raw materials preparation: The raw materials of cement production include limestone and clay. These raw materials need to be broken and screened to ensure that their granularity is suitable for subsequent processing. The crushed raw materials are mixed in a certain proportion and refined by the mill to form raw materials.
STEP 2: Calcination: Raw material calcinates in a rotary kiln, usually carried out at a high temperature (about 1400~1500℃). In the calcination process, the calcium carbonate in the raw material is decomposed into calcium oxide and reacts with other components in the clay to form a clinker with calcium silicate as the main component.
STEP 3: Cement grinding: After calcination, the clinker-appropriate gypsum and other auxiliary materials are ground. During grinding, clinker and gypsum evenly mix to achieve the desired fineness and performance.
STEP 4: Packing: Finally, the ground cement is packed and ready for sale.

equipment of integrated cement plant

Cement crusher

The cement crusher specializes in the equipment of crushed cement. It is mainly made of a crusher, a feeding system, and a screening system. It has mainly jaw crusher, cone crusher, impact crusher, and hammer crusher.

Jaw crusher: The crushing ratio is large, and it has stable operation, fully ensuring the crushing operation of high output and high efficiency.
Cone crusher: The cone crusher is suitable for crushing all kinds of ores and rocks of medium and above hardness.
Impact crusher: The impact crusher feed port is large, the crushing chamber is high, the material hardness is high, and the product is less stone powder.
Hammer crusher: It does not need a second crushing, so could reduce the cost by about 40%, with low energy consumption, and little investment.

Preheater

In the cement process, the preheater takes advantage of the high-temperature exhaust gas at the kiln tail and preheats the limestone before entering the kiln, it makes raw material preheated and part of the carbonate is decomposed. To maximize the heat exchange efficiency between gas and solid, achieve high quality, high efficiency, and low consumption of the whole system. It is necessary to have three functions: uniform gas and solid dispersion, rapid heat exchange, and efficient separation.

Rotary kiln

The cement rotary kiln’s operating principle is produced by calcining cement raw material at high temperatures. The raw material enters the kiln from the kiln tail. Due to the tilt and slow rotation of the cylinder the material rolls along axial and radial and gradually moves forward. The fuel is injected from the kiln head, and the heat generated by combustion is transferred to the material through radiation and conduction so that it completes the calcining process of the clinker during the moving process. The cement rotary kiln is made of a cylinder, combustion device, transmission device, supporting device, and other components. In the operation process, device operation is stable, the process is simple and the output is high.

Cooling machine

The cooling machine is an equipment in the production line. It is usually made of a rotor, gear, supporting shaft, hoop plate, brake, and other components. The cement cooling machine adopts an efficient cooling way and could reduce high temperature by suitable temperature to ensure normal operation of cement production. The cooling machine saves remarkable energy, adopts new saving energy design, and improves the economic efficiency of cement production. The cooling machine has the advantages of a compact and reasonable structure, so it has a small footprint and convenient maintenance.

Packing machine

The packing machine is usually composed of an automatic feed-driving system, electrical control system, automatic metering and weighing system, pneumatic control system, bag hanging and supporting device, sealing and dust removal device, etc. When filling, only manual bag hanging, given the signal, it can complete automatic bag clamping, automatic lifting, automatic metering, and automatic stop when it has full scale.

integrated cement plant advantages of AGICO Group

Stable quality of product

AGICO group’s integrated cement plant could guarantee the stable quality of products and meet national and industry standards by introducing advanced production technology and quality management systems. Through the refinement of production and quality control process optimization, further improve the stability and reliability of product quality.

Energy-efficiency

In the process of cement production, the raw material crushing, mixing, calcination, and grinding need to consume lots of energy. AGICO Group’s integrated cement plant can reduce energy consumption to a low limit, improve production efficiency, and reduce energy waste through the introduction of advanced production processes and equipment.

Obvious price advantage

Because we adopt advanced processes and equipment in the production process, it could efficiently reduce production costs and improve brand competitiveness.

AGICO integrated cement plant can provide for you

Technical Support

We have a professional technical team and can provide complete technical support and practice, helping you easily command production technology and management skills.

market resource

We will share market resources, help investor expands the market, and improve brand awareness. We will help you quickly open to marketing channel.

Brand Advantage

AGICO Group is a famous brand of cement. With a good reputation and wide market recognition, it can bring stable customers and market share to investors.

delivery service

AGICO not only provides cement equipment but also combines warehousing and distribution services to achieve a one-stop service from order to delivery.

integrated cement plant prospect

The international integrated cement market is influenced by the rising population and rapid development. Besides, government enterprises and investments in infrastructure projects like roads, bridges, railways, and airports are propelling market growth. Additionally, the increasing real estate sector, fueled by growing incomes and changing lifestyles is propelling market growth. Apart from that, rapid industrial development and the expansion of the manufacturing sector drive demand for cement in the construction of factories and industrial structures, providing a positive opportunity to increase the demand of the cement market.